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    膏体管输技术研究现状与展望

    Research status and prospects of paste pipeline transportation technology

    • 摘要: 膏体充填技术作为绿色矿山建设的核心支撑,通过高效资源化利用尾矿等固废、控制地压及减少环境污染,已成为深部金属矿山开采的关键手段。膏体管道输送系统作为连接地面与井下的枢纽,其稳定性、安全性与智能化水平直接决定充填效能,近年成为研究焦点。对膏体管输技术研究现状进行了系统梳理:在基础特性层面,深入探讨膏体(高浓度非牛顿流体)的流变行为,揭示浓度、颗粒级配、温度及外加剂等因素对屈服应力、触变性的影响机制,并依托L型管试验、环管试验及电阻层析成像(ERT)等多元测试手段评估输送阻力;在理论与模型层面,综述了修正Herschel-Bulkley阻力模型、颗粒迁移理论及管道磨损预测方法,强调壁面滑移效应、颗粒径向迁移与结构时变性对压降和磨损的关键作用;在工程应用层面,分析了垂直钻孔满管流调控技术、长距离输送中重力自流、高压泵送及接力泵送的优化策略,以及风水联动洗管、智能压力监测等核心技术的进展。研究指出当前面临深井超远距离适应性不足、多源固废流变调控复杂、智能运维薄弱及关键装备国产化瓶颈等挑战。未来发展趋势将聚焦数字孪生驱动的智能感知与控制系统、绿色低碳输送技术、模块化设计标准体系,以及流变学‒材料学‒控制论的多学科融合创新,为膏体管输系统的安全、高效、绿色运行提供理论支撑,助推矿山可持续发展。

       

      Abstract: Cemented paste backfill (CPB) technology, serving as a foundational support for green mining, enables the efficient utilization of tailings and other solid wastes while controlling underground pressure and reducing environmental pollution. It has become a critical method for deep metal mining operations. The CPB pipeline transportation system, acting as the vital link between the surface and underground stopes, has become a major research focus in recent years. The stability, safety, and intelligence of this system directly determine the effectiveness of the backfilling process. The current research status of CPB pipeline transportation technology has been systematically reviewed. At the level of fundamental characteristics, it delves into the rheological behavior of CPB slurry (a high-concentration non-Newtonian fluid), elucidating the influence mechanisms of concentration, particle size distribution, temperature, and additives on shear yield stress and thixotropy. Diverse testing methods, including L-pipe tests, loop tests, and Electrical Resistance Rheography (ERR), are employed to evaluate pipeline resistance. In terms of theory and modelling, it summarizes modified Herschel-Bulkley resistance models, particle migration theory, and pipeline wear prediction methods. It emphasizes the critical role of wall slip effects, particle radial migration, and structural time-dependence on pressure drop and wear. Regarding engineering applications, it analyzes optimization strategies for vertical borehole full-pipe flow control technology, gravity flow, high-pressure pumping, and relay pumping for long-distance transportation. It also reviews advancements in core technologies such as air-water coupling pipeline flushing and intelligent pressure monitoring. The research identifies current challenges, including insufficient adaptability for ultra-long-distance transportation in deep mines, complexity in rheological control of multi-source solid wastes, weaknesses in intelligent operation and maintenance, and bottlenecks in the localization of key equipment. Future development trends will focus on digital twin-driven intelligent perception and control systems, green and low-carbon transportation technologies, modular design standard systems, multidisciplinary integration and innovation combining rheology, materials science, and control theory. These advancements will provide theoretical support for the safe, efficient, and environmentally sound operation of CPB pipeline systems, thereby boosting the sustainable development of mining.

       

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