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    数字孪生驱动的复杂难采煤层绿色开采关键问题

    Key problems of green mining in complex and difficult coal seams driven by digital twin

    • 摘要: 在“双碳”目标与绿色矿山建设背景下,大倾角、急倾斜及受多元灾害威胁的复杂难采煤层,虽赋存条件复杂但资源稀缺,其开采过程中灾害发生机理极其复杂,严重制约了矿井的安全高效绿色开采。针对复杂难采煤层在“重力−倾角效应”与多元灾害耦合下,出现的非连续应力传递、多尺度响应差异、装备群失稳及多元灾害等突出问题,基于我国绿色开采需求,提出并设计变倾角、多尺度、多场耦合数字孪生实验平台及方法,平台由装配式变倾角加载框架、同步/异步伺服动静载复合加载单元、多维载荷与位态精准感知的装备模型、虚实闭环数字孪生架构,以及“双模型协同”的稳定性评估与自适应调控模块构成,并结合多源传感与多灾害场耦合表征,实现灾害链条关键可测、可控变量的参数化识别与确定。基于该平台开展了倾斜煤层支架−围岩系统实验,结果表明:随煤层倾角增大,支架顶梁平均载荷略有下降,静载下由2.49 kN降至2.21 kN,动载下由3.49 kN降至3.37 kN,且液压支架受力不均显著加剧,偏载长期集中在倾斜下方,上下方偏载比为1.11~1.34,诱发护帮板前方煤壁裂隙扩展与破坏加深,促使支架前倾并发生扭转失稳,护帮效能下降并加速顶板破坏演化。进一步融合3DEC+COMSOL等数值方法与计算机大数据方法,在实验室条件下再现多元灾害耦合发生工况,将煤岩裂隙贯通与离层发育、采场温度演化与应力集中、煤岩与装备位态失稳等主导因素量化为耦合关系的临界失稳判据,提出多元灾害精准识别方法与分区化“再造岩层”治理工艺。数字孪生实验平台可为复杂煤层开采方案验证、装备优化、多元灾害风险预警与治理提供低成本、可重复的技术支撑,为实现复杂难采煤层安全高效绿色开采提供保障。

       

      Abstract: In the context of the “dual-carbon” goals and green-mine development, complex hard-to-mine coal seams featuring large dip angles, steep inclinations, and multiple hazards have complex geological occurrence conditions yet scarce reserves; during extraction, the mechanisms underlying hazard occurrence are extremely complex, severely constraining safe, efficient, and green mining. To address prominent issues in such complex hard-to-mine seams under the coupling of the “gravity−dip-angle effect” and multiple hazards — namely discontinuous stress transfer, multiscale differences in response, instability of equipment groups, and multi-source hazards — and in line with China’s needs for green mining, a variable-dip, multiscale, multi-field coupled digital-twin experimental platform and method are proposed and designed. The platform comprises a modular variable-dip loading frame, synchronous/asynchronous servo-controlled static–dynamic composite loading units, equipment models with precise sensing of multidimensional loads and configuration/state variables, a virtual–physical closed-loop digital-twin architecture, and a “dual-model collaboration” module for stability assessment and adaptive regulation; together with multi-source sensing and coupled characterization of multiple hazard fields, it enables parametric identification and determination of key measurable and controllable variables along the hazard chain. Based on this platform, an experimental study of the support–surrounding rock system in inclined coal seams was carried out. The results show that, with increasing seam dip angle, the average load on the support canopy decreases slightly, from 2.49 kN to 2.21 kN under static loading and from 3.49 kN to 3.37 kN under dynamic loading; meanwhile, load non-uniformity of the hydraulic support is significantly aggravated, with eccentric loading persistently concentrated on the down-dip side, and the ratio of down-dip to up-dip eccentric load ranging from 1.11 to 1.34, which induces fracture propagation and deepening damage in the coal wall ahead of the side-shield, causing the support to pitch forward and undergo torsional instability; accordingly, sidewall-support effectiveness decreases and the evolution of roof damage is accelerated. Furthermore, by integrating numerical methods such as 3DEC+COMSOL with big-data computational methods, the coupled operating conditions of multiple hazards were reproduced under laboratory conditions; dominant factors, including through-going coal–rock fractures and the development of bed separations, temperature evolution and stress concentration in the working face, and configuration/state instability of the coal–rock mass and equipment, were quantified into critical instability criteria expressed as coupled relationships, and a precise multi-hazard identification method and a zoned “reconstructed rock strata” control process were proposed. The digital-twin experimental platform can provide low-cost, repeatable technical support for verifying mining schemes in complex coal seams, optimizing equipment, and early warning and control of multi-hazard risks, thereby ensuring safe, efficient, and green mining of complex hard-to-mine coal seams.

       

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